100% EFFICIENT - SINGLE PASS - TO 4 MICRON!
HISTORICALLY, ITS BEEN EXTREMELY DIFFICULT 'IF NOT' IMPOSSIBLE TO CLEAN SYSTEMS OF ALL PREVIOUS DAMAGING COMPONENT FAILURE DEBRIS...
PROBLEM!… Hydraulic Components were failing faster,
and at a greater rate than anticipated, possibly due to the operation of a 20 hrs per day, work routine (double shifted).
The replacement motors were lasting a fraction of the life of the original hydraulic motors ‘WHY’?
Replacement Hydraulic components fitted to
systems, were having to contend with fragments of
previous failures, left circulating in the systems.
It had previously proved too difficult & too costly to
remove this failure debris from the hydraulic systems…
Note! Existing filtration just could not effectively remove the microfine failure debris.
The downtime pressure to keep machines available ASAP…
This coupled with the ongoing repair costs compelled engineers to source an effective solution – ENTER MAGNOM –
Application: Heavy Mining; CAT D11R Hydraulic Fan Drive Systems
Magnom – installed to the Machines hydraulic system, on two separate machines operating for a double shift each day
Objective: to check & validate life extension to hydraulic systems & components, following the installation of the New Magnom Super Filtration.
Result: Measured Reduction of Pump Failures
- Original component failure rate every 4000 hours
- Test unit #1 required service after 15,000 hours without a failure (triple the previous life)
- Test unit #2 was still operating after 15,000+ hours (ongoing) with no failures!
NOW YOU CAN REMOVE THIS THREAT…
WHILE SIMULTANEOUSLY IMPROVING GENERAL SYSTEM CONDITION
Result: SAVING of $22,000 per year on – Replacement pumps/motors, oils, motor replacement and labour costs for attempts at system clean up after each & every failure.
Total Magnom Installation, Costs was <$1000
The huge ‘Down Time’ costs and loss of production even greater than repair costs
Just imagine the historic loss in revenue, for each of these $2 Million machines, over just 1 year
Then add this to the multiple repair and replacement costs across the fleet ongoing! Truly Significant.
“After analysing 4 years of extensive field usage data, MAGNOM magnetic filters have been shown to reduce hydraulic system repair & service expenses by up to 80%!”
Marty Worth, Sales Manager, Whayne CAT Technology Division, USA
